We have over 50 years' experience cutting expanded polystyrene. During that time, we have developed specialist techniques to achieve a much smoother surface finish than is normally possible.

Unlike many manufacturers, we do not cut through the face of a letter to remove its centre wherever the size and design allow. This keeps the finished face free from unsightly lines and marks.

We only work with polystyrene containing a flame-retardant additive, so there is no risk of it being mixed with another grade in our workshop. Where appropriate, a specialist coating can further improve fire performance while making the letters considerably stronger.

Smooth Faces

Our refined cutting techniques minimise the natural bead texture and reduce visible cutting lines. For smaller letters viewed close up, XPS can provide an even smoother closed-cell surface.

Clean Centres

Many companies cut through the edge when removing the centre from characters such as D, O, P, R, A, 8 and 9. The resulting line across the face is difficult to disguise. Wherever possible, we remove these centres without cutting through the face.

Very large letters may need to be manufactured in sections because of raw material size limits. If this is necessary, we will explain it in advance and position joins as discreetly as possible.

One of the biggest advantages of polystyrene letters is how lightweight they are. This simplifies handling and makes them ideal for exhibitions, events, photo shoots, in-store displays and outdoor signage.

Even very large letters remain surprisingly light and can often be handled by one person, although the largest displays may require two or more people.

Compared with metal or wooden letters of the same size, polystyrene significantly reduces transport, handling and installation weight.

We offer permanent and removable bases, wall fixings, hanging points and internal frames. Whether your letters will be freestanding, mounted to an existing structure or suspended at a venue, we will recommend a practical solution for the size, setting and expected handling.

The packing and delivery method depends on the size and style of the letters. Many are transported within the original sheet they were cut from, providing excellent protection. Larger items may use a combination of polystyrene sheets, bubble wrap and cardboard.

We balance protection with avoiding unnecessary packaging. Using less packaging is not economical if the letters arrive damaged.

We work with trusted local and national couriers and can often arrange next-working-day, timed or same-day delivery. We also ship throughout the UK and internationally and will recommend a suitable service.